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Kavarmat® - Die Chromatsanierer

Chromium(VI) compounds (chromates) are formed wherever stainless steel comes into contact with basic oxides under the influence of heat; in engine compartments, combined heat and power plants, on turbines, in incinerators and other applications. Not only do we identify and remove these carcinogenic hazardous substances, but we can also prevent them – particularly in the field of high-temperature insulation – by substituting them with calcium-free insulation materials.

 

But first, the affected areas must be decontaminated – using the KavarClean® Redox Powder & Spray and the KavarWipe® decontamination wipes, which we have developed as the logical next step beyond liquid ‘chromium(VI) neutralisers’.

calciumfree into the future

Safety for man and environment
Detect | Remove | Prevent
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Understanding Chromium(VI)

As chromate experts , we know how chromates are formed, where they can be released and swirled, and above all, how to detect them.

With the patented analysis technology of the Dutch company SEEF BV, we are able to assess the hazard situation both mobile and stationary and provide advice on the preparation of the hazard assessment, because we are familiar with the globally applicable occupational health and safety and environmental protection regulations.

Kavarmat

Mastering Chromium(VI)

As chromate remediation specialists, we go directly to the source of the hazard, be it during the dismantling of contaminated insulation , especially calcium-containing insulation, e.g., insulating mattresses or all mineral wool products on engines or turbines, or in the combustion furnace of waste incineration plants for dust binding of combustion ash.

Decontamination is carried out using our proprietary KavarClean® Redox Powder, in compliance with all currently valid technical guidelines for hazardous substances.

Kavarmat

Removing Chromium(VI)

Chromate decontamination of contaminated components such as particulate filters, SCR systems, turbochargers, downpipes, heat shields and other thermally stressed industrial components can also be carried out in-house by our experts and remediation specialists.

In specially designed decontamination tubs and cabins, the items sent to us are professionally cleaned or disposed of in accordance with regulations.

Kavarmat
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calciumfreie Motorenisolierung MAN (BHKW_KWK)

about us

Since 1988, for over 30 years, we have been manufacturing high-temperature insulation systems. Together with our business partners, we develop thermal insulation for gas and diesel engines used in decentralized energy generation, for commercial vehicles and construction machinery, and for on- and off-road applications. Since 2020, this insulation has been available in an alkaline-metal-free, and especially calcium-free, version to prevent the formation of carcinogenic and environmentally harmful chromium(VI) compounds. Our integrated insulation systems are particularly effective in supporting thermal management for highly complex emissions standards such as Euro 6, Tier IV Final, and Stage V. These innovative insulation solutions retain heat where it is needed most – within the system itself. Kavarflex or Kavartherm insulation systems provide thermal insulation, heat protection, and heat storage for... Exhaust manifolds Exhaust pipes Decoupling elements Diesel particulate filters Exhaust aftertreatment systems Hardware retrofits and for all hot components in the engine compartment or exhaust system. ... The use of textile, metallic or textile-metallic integral insulation reduces the temperature loss between the engine and the exhaust aftertreatment system to a minimum.

calcium-free insulation CHP engine
calcium-free insulation CHP engine
calcium-free insulation ship engine
VitroSilK®Protekto, composite mat, calcium-free contact side (chromate blocker)
Jenbacher insulation, calcium-free
MAN insulation, calcium-free

calcium-free insulation

Since 2021, we have been manufacturing calcium-free insulation elements, especially for high-temperature insulation of engines and turbines. In an increasing number of industrial plants, power stations, and combined heat and power plants, traces of the carcinogenic and mutagenic heavy metal compound calcium chromate are being found after insulation has been dismantled. These traces are found both on the dismantled equipment, such as engines and gas or steam turbines, and on the inner surfaces of the insulation elements. ... Calcium chromate (CaCrO4), a chromium(VI) compound, can form when chromium components (chromium(III) compounds) from the alloy of the surface to be insulated react with calcium oxide (CaO) under thermochemical conditions within a temperature range of 300°C to 750°C. Calcium oxide is a component of almost all commercially available insulating fabrics and materials. It is released through aging and mechanical stress, thus acting as an unintended accelerator (catalyst) for the high oxidation of trivalent chromium compounds to hexavalent chromium compounds (calcium chromate), which are classified as carcinogenic and chronically harmful to the environment. The consequences are toxic dust deposits on the equipment and respirable fine dust particles in whitish or yellowish form, which require special and costly cleaning. Additionally, contaminated insulating elements must be disposed of professionally as hazardous waste requiring special labeling. Employers, insulation companies, and service companies for Turbine overhauls (gas and steam turbines) and overhauls of combined heat and power (CHP) engines and cogeneration plants (biogas, etc.) must ensure that the formation of carcinogenic substances, such as chromium(VI) compounds, is reduced or ideally prevented when using insulation systems and materials that currently contain calcium. Substitution is mandatory according to the globally applicable "S-T-O-P" principle, where "S" stands for substitution. The belief that materials that generate carcinogenic and, above all, acutely harmful substances during their use can continue to be used as long as adequate protection is taken is not consistent with international occupational safety and environmental protection regulations. Every user is obligated to minimize the risk of harm to people and the environment. Failure to comply with occupational safety regulations, particularly the failure to conduct a risk assessment or maintain an exposure register, can result in serious consequences. Fines are imposed, and the shutdown of the construction site or service operation is also possible. Environmental pollution, such as the failure to comply with local waste disposal regulations, can in the worst case even lead to imprisonment, as calcium chromate is classified as "H410 - acutely toxic substance with long-term consequences for the water industry." Unfortunately, many insulation processing companies ignore this dangerous issue, so it repeatedly happens that installation personnel are exposed to the health hazards without being informed and, above all, without protection. Since proper hazardous waste disposal is largely neglected, chromium(VI) compounds can seep into the groundwater unprotected! Kavarmat® and the Dutch company Samenwerkend Isolatiebedrijf B.V. (SIB) have therefore jointly developed Cleansulation® technology, i.e., insulation elements and systems whose components are calcium-free and thus prevent the described chemical process. These insulation mattresses and systems are made from a specially Made from a specially developed long-fiber silicate silk glass fiber called VitroSilK®, these products are highly temperature resistant up to 750°C and are also characterized by their ease of processing, extremely low dust production, and the fact that they do not cause itching. These products are manufactured from a long-fiber silicate silk glass fiber called VitroSilK®.

calciumfree insulation systems in UK

Times are changing and the area of responsibility is growing, including in our area of activity.

Understandably, today we are also expected to be part of aoptimal supply and value chain to be. The change from a classic service company to a provider of complete solutions is necessary and more than timely.

 

The core competence of our house was and is the Development and production of high-temperature insulation for our business partners in at home and abroad.

The exit of the United Kingdom of Great Britain from the EU (Brexit) has more than complicated non-European services and goods deliveries.

 

In this respect, a reliable local partner is required who not only knows us and our products very well, but also stands for sustainability, occupational safety and environmental protection and works completely calcium-free. 

 

With Hopes Generation Ltd. and its managing Lloyd Hopes you have a competent and solution-oriented specialist with many years of experience on site, who you can also entrust with further service work in the electronic and mechanical areas, especially for CHP plants (biogas, etc.). With a click on the logo below you will reach directly the homepage of Hopes Generation Ltd. 

Laurenat
Hopes Generation Ltd. - Kavarmat UK
Moirin Energy
about us
Cleansulation®Technology
Kavarmat® headquarters in Dlugoleka

contact us

Robotnicza 59-61

55-095 Olesnica, Poland

office@kavarmat.eu

call (int.): +49 209 933 62-356

thank you for your message

contact

also visit our page specifically for CHP applications:

www.insulating.green

www.cleansulation.com

© 2026 by Kavarmat®

calcium-free insulation, calcium-free insulation mattresses, chromium (VI) on engines, chromium (VI) on turbines, chromium 6 deposits, pipelines, use of E-glass fabrics can produce chromium VI, insulation cushions without calcium, mineral wool can produce chromium VI. Cr6 turbine and motor, hexavalent chromium, anti-seizes calciumfree 

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